Banner Welder is a leader in the design of manufacture of welding automation, and has been providing automation solutions to manufacturers for over 60 years. In today’s global economy, manufacturers are constantly required to increase their lean efforts in order to remain competitive. Automation not only reduces labor costs, but increases part throughput and quality.
Industries served:
- Automotive
- Appliance
- Electrical
- Agricultural and Heavy Equipment
- Mass Transit/Rail
- Metal Furniture and Tool Storage
Examples of Banner automated welding applications:
- Robot system design and integration – resistance and arc weld processes
- Transfer lines
- Multiple system integration
- Multiple station hard automation
- Turnkey form and weld lines for metal furniture and appliance manufacturers
- Nut and stud feeding and projection welding
- Resistance seam welding
- Poly-phase resistance welders – Banner is the leader in DC mid-frequency application technology
- Small resistance weld automation
- Non-welded joining processes such as clinching
Welding systems may be completely automated and include robotic part load and unload or have semi-automatic capabilities with operator interaction. Systems may incorporate multiple robots and a combination of trunnion fixtures and rotary or dial tables. Throughout our long history we have developed working relationships with leading equipment manufacturers include Lincoln Electric, ABB, and Fanuc. These relationships allow us to incorporate OEM equipment into custom work cells to provide customers with automation solutions using technology from the premium brands they trust. We can design anything from a single work cell to a complete assembly line. For more information about our automated welding system capabilities, see the table below, or contact us directly.
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Automated Welding System
Automated Welding System
Automated Welding System
Automated Welding System
Automated Welding System
Automated Welding System
Automated Welding System
Automated Welding System
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Design and Manufacturing of Automated Welding Systems Capabilities
- Welding Processes
- Resistance Welding – Spot, Projection, Seam, Upset
Arc Welding - GMAW (MIG), GTAW (TIG), Plasma
- Engineering Capabilities
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- Design Engineering
Electrical Engineering
- Mechanical Engineering
Manufacturing Engineering
- Welding System Types
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- Robotic Welding Cells – Resistance & Arc
Multi-Head Welders
- Pedestal Type Single Point Welders
Press Type Welders
- Features & Options
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- Trunnion Fixtures
Rotary Tables
Dial Tables
- Single Phase
Three Phase
Mid-Frequency
- Automation
- Fully Automatic
Semi-Automatic (Operator Load/Unload)
Micro-Processor Controls
- Additional Services
- Equipment Design
Custom Manufacturing Automation Systems
System Integration
Consulting
Preventative Maintenance
- Quality & Testing
- 3-Axis CMM
Additional Information
- Industry Focus
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- Automotive
Appliance
Medical Device
Metal Furniture
Heavy Equipment
- Electrical
Mass Transit
Rail
Agricultural Equipment
Metal Stamping
- Sample Applications
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- Automotive Underbody
Door Subassemblies
- Suspension Subassemblies
Air Bag Assemblies
- Modeling Systems
- AutoCAD
SolidWorks
- Industry Standards & Professional Affiliations
- AWS
RWMA
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