Design and Manufacturing of Automated Welding Systems

Banner Welder is a leader in the design of manufacture of welding automation, and has been providing automation solutions to manufacturers for over 60 years. In today’s global economy, manufacturers are constantly required to increase their lean efforts in order to remain competitive. Automation not only reduces labor costs, but increases part throughput and quality.

Industries served:

  • Automotive
  • Appliance
  • Electrical
  • Agricultural and Heavy Equipment
  • Mass Transit/Rail
  • Metal Furniture and Tool Storage

Examples of Banner automated welding applications:

  • Robot system design and integration – resistance and arc weld processes
  • Transfer lines
  • Multiple system integration
  • Multiple station hard automation
  • Turnkey form and weld lines for metal furniture and appliance manufacturers
  • Nut and stud feeding and projection welding
  • Resistance seam welding
  • Poly-phase resistance welders – Banner is the leader in DC mid-frequency application technology
  • Small resistance weld automation
  • Non-welded joining processes such as clinching

Welding systems may be completely automated and include robotic part load and unload or have semi-automatic capabilities with operator interaction. Systems may incorporate multiple robots and a combination of trunnion fixtures and rotary or dial tables. Throughout our long history we have developed working relationships with leading equipment manufacturers include Lincoln Electric, ABB, and Fanuc. These relationships allow us to incorporate OEM equipment into custom work cells to provide customers with automation solutions using technology from the premium brands they trust. We can design anything from a single work cell to a complete assembly line. For more information about our automated welding system capabilities, see the table below, or contact us directly.

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Design and Manufacturing of Automated Welding Systems Capabilities

Welding Processes
Resistance Welding – Spot, Projection, Seam, Upset
Arc Welding - GMAW (MIG), GTAW (TIG), Plasma
Engineering Capabilities
Design Engineering
Electrical Engineering
Mechanical Engineering
Manufacturing Engineering
Welding System Types
Robotic Welding Cells – Resistance & Arc
Multi-Head Welders
Pedestal Type Single Point Welders
Press Type Welders
Features & Options
Trunnion Fixtures
Rotary Tables
Dial Tables
Single Phase
Three Phase
Fully Automatic
Semi-Automatic (Operator Load/Unload)
Micro-Processor Controls
Additional Services
Equipment Design
Custom Manufacturing Automation Systems
System Integration
Preventative Maintenance
Quality & Testing
3-Axis CMM

Additional Information

Industry Focus
Medical Device
Metal Furniture
Heavy Equipment
Mass Transit
Agricultural Equipment
Metal Stamping
Sample Applications
Automotive Underbody
Door Subassemblies
Suspension Subassemblies
Air Bag Assemblies
Modeling Systems
Industry Standards & Professional Affiliations

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