Our team at Banner Welder can manage retooling projects from rebuilding a worn fixture to redeployment of an entire assembly line for a model change. In-house expertise includes mechanical, electrical, and manufacturing engineering. We specialize in challenging projects including automotive model changes that require multiple part variations to run on the same line. Examples of our tooling experience include fixtures for automotive underbody components, suspension systems, door subassemblies, and bumpers. Equipment expertise includes welding, press, trim and pierce, and assembly equipment. Tooling designs can be built to prints provided by the customer, or developed by Banner, based on customer specifications.
All projects are developed in partnership with the customer based on their time requirements. Projects are assigned a project manager who is responsible for providing a single contact point for the customer. We are experienced in working with customers in a range of industries including the automotive, appliance, metal furniture, and heavy equipment industries. In addition to retooling and redeployment, process development, system integration, and automation services are available. For more information about our retooling capabilities, see the table below, or contact us directly.
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Retooling & Retrofit Programs
Retooling & Retrofit Programs
Retooling & Retrofit Programs
Before Retooling & Rebuilding
After Retooling & Rebuilding
Before Retooling/Rebuilding
After Retooling/Rebuilding Wire Seat Frame Welder
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Retooling & Retrofit Programs Capabilities
- Services
- Redeployment
Retooling
Refurbishment
- Issues
- Product/Model Changes
Worn Tooling
- Engineering Disciplines
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- Design Engineering
Electrical Engineering
- Mechanical Engineering
Manufacturing Engineering
- Seat Tooling & Fixtures
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- Backs
Tracks
Risers
Floor Latches
- Drive Components
40% Seat Components
60% Seat Components
100% Seat Components
- Automotive Underbody Tooling
-
- Rails
Wheel Housings
- Floor Pans
Cross-Members
- Door Component Tooling
-
- Inner Reinforcements
Window Guides
- Hinges
Intrusion Beams
- Suspension Component Tooling
- Torsion Bars
Control Arms
Vibration Dampers
- Additional Tooling & Fixtures
-
- Instrument Panel Reinforcements
Bumper Reinforcements & Mounts
Trim & Body Components
Engine Cradles
Pillar Assemblies
Muffler Components
- Catalytic Converter Shell
Tube Assemblies
Perforated Tube
Bellows
Motor Shells
Drum /Barrel Assemblies
- Tooling Types
-
- Welding
Assembly
- Part Handling
Poke-Yoke (Inspection & Verification)
- Capabilities
-
- Troubleshooting
Modification
Design
- Fabrication
Process Development
Project Management
- Additional Services
- Equipment Design
Custom Manufacturing of Automation Systems
System Integration
Preventative Maintenance
- Quality & Testing
- 3-Axis CMM
Additional Information
- Industry Focus
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- Automotive
Appliance
Aerospace
Medical Device
Metal Furniture
Heavy Equipment
- Electrical
Mass Transit
Rail
Agricultural Equipment
Metal Stamping
- Sample Applications
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- Automotive Underbody
Door Subassemblies
- Suspension Subassemblies
Air Bag Assemblies
- Industrial OEM Partner Suppliers
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- ABB
Lincoln Electric
Genesis Systems Group
MotoMan
- Fanuc
Panasonic
ARO
- AutoCAD
- AutoCAD
SolidWorks
- Industry Standards & Professional Affiliations
- AWS
RWMA
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