Retooling & Retrofit Programs

Our team at Banner Welder can manage retooling projects from rebuilding a worn fixture to redeployment of an entire assembly line for a model change. In-house expertise includes mechanical, electrical, and manufacturing engineering. We specialize in challenging projects including automotive model changes that require multiple part variations to run on the same line. Examples of our tooling experience include fixtures for automotive underbody components, suspension systems, door subassemblies, and bumpers. Equipment expertise includes welding, press, trim and pierce, and assembly equipment. Tooling designs can be built to prints provided by the customer, or developed by Banner, based on customer specifications.

All projects are developed in partnership with the customer based on their time requirements. Projects are assigned a project manager who is responsible for providing a single contact point for the customer. We are experienced in working with customers in a range of industries including the automotive, appliance, metal furniture, and heavy equipment industries. In addition to retooling and redeployment, process development, system integration, and automation services are available. For more information about our retooling capabilities, see the table below, or contact us directly.

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Retooling & Retrofit Programs Capabilities

Services
Redeployment
Retooling
Refurbishment
Issues
Product/Model Changes
Worn Tooling
Engineering Disciplines
Design Engineering
Electrical Engineering
Mechanical Engineering
Manufacturing Engineering
Seat Tooling & Fixtures
Backs
Tracks
Risers
Floor Latches
Drive Components
40% Seat Components
60% Seat Components
100% Seat Components
Automotive Underbody Tooling
Rails
Wheel Housings
Floor Pans
Cross-Members
Door Component Tooling
Inner Reinforcements
Window Guides
Hinges
Intrusion Beams
Suspension Component Tooling
Torsion Bars
Control Arms
Vibration Dampers
Additional Tooling & Fixtures
Instrument Panel Reinforcements
Bumper Reinforcements & Mounts
Trim & Body Components
Engine Cradles
Pillar Assemblies
Muffler Components
Catalytic Converter Shell
Tube Assemblies
Perforated Tube
Bellows
Motor Shells
Drum /Barrel Assemblies
Tooling Types
Welding
Assembly
Part Handling
Poke-Yoke (Inspection & Verification)
Capabilities
Troubleshooting
Modification
Design
Fabrication
Process Development
Project Management
Additional Services
Equipment Design
Custom Manufacturing of Automation Systems
System Integration
Preventative Maintenance
Quality & Testing
3-Axis CMM

Additional Information

Industry Focus
Automotive
Appliance
Aerospace
Medical Device
Metal Furniture
Heavy Equipment
Electrical
Mass Transit
Rail
Agricultural Equipment
Metal Stamping
Sample Applications
Automotive Underbody
Door Subassemblies
Suspension Subassemblies
Air Bag Assemblies
Industrial OEM Partner Suppliers
ABB
Lincoln Electric
Genesis Systems Group
MotoMan
Fanuc
Panasonic
ARO
AutoCAD
AutoCAD
SolidWorks
Industry Standards & Professional Affiliations
AWS
RWMA

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